In recent years, 3D printing has developed significantly and can now perform crucial roles in many applications, with the most important being manufacturing, medicine, architecture, custom art and design.
3D printing processes are finally catching up to their full potential, and are currently being used in manufacturing and medical industries, as well as by sociocultural sectors which facilitate 3D printing for commercial purposes.[1] There has been a lot of hype in the last decade when referring to the possibilities we can achieve by adopting 3D printing as one of the main manufacturing technologies.
Three-dimensional printing makes it as cheap to create single items as it is to produce thousands and thus undermines economies of scale. It may have as profound an impact on the world as the coming of the factory did (...) Just as nobody could have predicted the impact of the steam engine in 1750—or the printing press in 1450, or the transistor in 1950—it is impossible to foresee the long-term impact of 3D printing. But the technology is coming, and it is likely to disrupt every field it touches.
For a long time, the issue with 3D printing was that it has demanded very high entry costs, which does not allow profitable implementation to mass-manufacturers when compared to standard processes. However, recent market trends spotted have found that this is finally changing. As the market for 3D printing has shown some of the quickest growth within the manufacturing industry in recent years.
Cloud-based additive manufacturing
Additive manufacturing in combination with cloud computing technologies allows decentralized and geographically independent distributed production.[11] Cloud-based additive manufacturing refers to a service-oriented networked manufacturing model in which service consumers are able to build parts through Infrastructure-as-a-Service (IaaS), Platform-as-a-Service (PaaS), Hardware-as-a-Service (HaaS), and Software-as-a-Service (SaaS). Distributed manufacturing as such is carried out by some enterprises; there is also a services like 3D Hubs that put people needing 3D printing in contact with owners of printers.
Some companies offer online 3D printing services to both commercial and private customers, working from 3D designs uploaded to the company website. 3D-printed designs are either shipped to the customer or picked up from the service provider.
Mass customization
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Companies have created services where consumers can customize objects using simplified web based customization software, and order the resulting items as 3D printed unique objectsThis now allows consumers to create custom cases for their mobile phones.Nokia has released the 3D designs for its case so that owners can customize their own case and have it 3D printed.
Rapid manufacturing
Advances in RP technology have introduced materials that are appropriate for final manufacture, which has in turn introduced the possibility of directly manufacturing finished components. One advantage of 3D printing for rapid manufacturing lies in the relatively inexpensive production of small numbers of parts.
Rapid manufacturing is a new method of manufacturing and many of its processes remain unproven. 3D printing is now entering the field of rapid manufacturing and was identified as a "next level" technology by many experts in a 2009 report. One of the most promising processes looks to be the adaptation of selective laser sintering (SLS), or direct metal laser sintering (DMLS) some of the better-established rapid prototyping methods. As of 2006, however, these techniques were still very much in their infancy, with many obstacles to be overcome before RM could be considered a realistic manufacturing method.
There have been patent lawsuits concerning 3-D printing for manufacturing.
Rapid prototyping[
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Industrial 3D printers have existed since the early 1980s and have been used extensively for rapid prototyping and research purposes. These are generally larger machines that use proprietary powdered metals, casting media (e.g. sand), plastics, paper or cartridges, and are used for rapid prototyping by universities and commercial companies.
Research
3D printing can be particularly useful in research labs due to its ability to make specialized, bespoke geometries. In 2012 a proof of principle project at the University of Glasgow, UK, showed that it is possible to use 3D printing techniques to assist in the production of chemical compounds. They first printed chemical reaction vessels, then used the printer to deposit reactants into them.[25] They have produced new compounds to verify the validity of the process, but have not pursued anything with a particular application.
Usually, the FDM process is used to print hollow reaction vessels or microreactors. If the 3D print is performed within an inert gas atmosphere, the reaction vessels can be filled with highly reactive substances during the print. The 3D printed objects are air- and watertight for several weeks. By the print of reaction vessels in the geometry of common cuvettes or measurement tubes, routine analytical measurements such as UV/VIS-, IR- and NMR-spectroscopy can be performed directly in the 3D printed vessel.
In addition, 3D printing has been used in research labs as alternative method to manufacture components for use in experiments, such as magnetic shielding and vacuum components with demonstrated performance comparable to traditionally produced parts.
Food
Additive manufacturing of food is being developed by squeezing out food, layer by layer, into three-dimensional objects. A large variety of foods are appropriate candidates, such as chocolate and candy, and flat foods such as crackers, pasta, and pizza. NASA has considered the versatility of the concept, awarding a contract to the Systems and Materials Research Consultancy to study the feasibility of printing food in space. NASA is also looking into the technology in order to create 3D printed food to limit food waste and to make food that are designed to fit an astronaut's dietary needs. A food-tech startup Novameat from Barcelona 3D-printed a steak from peas, rice, seaweed, and some other ingredients that were laid down criss-cross, imitating the intracellular proteins. One of the problems with food printing is the nature of the texture of a food. For example, foods that are not strong enough to be filed are not appropriate for 3D printing.
Agile tooling
Agile tooling is the process of using modular means to design tooling that is produced by additive manufacturing or 3D printing methods to enable quick prototyping and responses to tooling and fixture needs. Agile tooling uses a cost-effective and high-quality method to quickly respond to customer and market needs. It can be used in hydro-forming, stamping, injection molding and other manufacturing processes.
Medical applications
Surgical uses of 3D printing-centric therapies have a history beginning in the mid-1990s with anatomical modeling for bony reconstructive surgery planning. By practicing on a tactile model before surgery, surgeons were more prepared and patients received better care. Patient-matched implants were a natural extension of this work, leading to truly personalized implants that fit one unique individual. Virtual planning of surgery and guidance using 3D printed, personalized instruments have been applied to many areas of surgery including total joint replacement and craniomaxillofacial reconstruction with great success.Further study of the use of models for planning heart and solid organ surgery has led to increased use in these areas. Hospital-based 3D printing is now of great interest and many institutions are pursuing adding this specialty within individual radiology departments. The technology is being used to create unique, patient-matched devices for rare illnesses. One example of this is the bioresorbable trachial splint to treat newborns with tracheobronchomalacia. developed at the University of Michigan. Several devices manufacturers have also begin using 3D printing for patient-matched surgical guides (polymers). The use of additive manufacturing for serialized production of orthopedic implants (metals) is also increasing due to the ability to efficiently create porous surface structures that facilitate osseointegration. Printed casts for broken bones can be custom-fitted and open, letting the wearer scratch any itches, wash and ventilate the damaged area. They can also be recycled.
Fused filament fabrication (FFF) has been used to create microstructures with a three-dimensional internal geometry. Sacrificial structures or additional support materials are not needed. Structure using polylactic acid (PLA) can have fully controllable porosity in the range 20%–60%. Such scaffolds could serve as biomedical templates for cell culturing, or biodegradable implants for tissue engineering.
3D printing has been used to print patient-specific implant and device for medical use. Successful operations include a titanium pelvis implanted into a British patient, titanium lower jaw transplanted to a Dutch patient,and a plastic tracheal splint for an American infant.The hearing aid and dental industries are expected to be the biggest areas of future development using custom 3D printing technology.In March 2014, surgeons in Swansea used 3D printed parts to rebuild the face of a motorcyclist who had been seriously injured in a road accident.Research is also being conducted on methods to bio-print replacements for lost tissue due to arthritis and cancer
3D printing technology can now be used to make exact replicas of organs. The printer uses images from patients' MRI or CT scan images as a template and lays down layers of rubber or plastic.
3D printing technology can also be used to produce personal protective equipment, also known as PPE, is worn by medical and laboratory professionals to protect themselves from infection when they are treating patients. Examples of PPE include face masks, face shields, connectors, gowns, and goggles. The most popular forms of 3D printed PPE are face masks, face shields, and connectors.
Nowadays, Additive Manufacturing is also employed in the field of pharmaceutical sciences. Different techniques of 3D printing (e.g. FDM, SLS, Inkjet Printing etc) are utilized according to their respective advantages and drawbacks for various applications regarding drug delivery.
Bio-printing
In 2006, researchers at Cornell University published some of the pioneer work in 3D printing for tissue fabrication, successfully printing hydrogel bio-inks.The work at Cornell was expanded using specialized bioprinters produced by Seraph Robotics, Inc., a university spin-out, which helped to catalyze a global interest in biomedical 3D printing research.
3D printing has been considered as a method of implanting stem cells capable of generating new tissues and organs in living humans.With their ability to transform into any other kind of cell in the human body, stem cells offer huge potential in 3D bioprinting.